Tissue 202: Converting Operations Course

Tissue 202: Converting Operations

Green Bay, Wisconsin USA
Tuesday, May 14, 2019

This training explores the converting processes of rolled products and how the quality and variability of tissue parent jumbo reels and soft rolls impact the runnability of these complex lines.

May 14-16, 2019

Do you want to learn how to improve converting plant productivity?

→  This 3-day training helps you find all the points where you can influence operational efficiency.

→  You'll gain a better understanding of what new technologies and resources are available in converting operations.

This is a unique course covering the entirety of of converting operations.
You will find very few - if any - other training opportunities like this!  Others may only focus on windings and nonwovens.  

TAPPI's Tissue 202: Converting Operations Course instructors will focus on roll products and have designed this course to address two primary objectives:

  1. To define and explain the basic rolled products converting processes; and
  2. To describe how quality and variability impact runnability of complex tissue parent rolls (jumbo reel/soft roll).

Let the training instructors know what you need to learn!  
A pre-course survey will be distributed to attendees so that they can share their questions or problems for real world solutions during the course.

What's Planned on the Agenda:

  • Basic understanding of raw material (tissue reel) properties
  • Basic understanding of each major roll converting sub process
  • How sheet variability impacts each converting sub process
  • Impact of each converting sub process on the final product
  • Awareness of the safety hazards present in typical converting lines
  • Efficiency of operations
    • How to improve productivity
    • Evaluating good performance (percentage of waste) in converting
    • How to achieve excellent performance
    • Why and how each component contributes to efficiency
  • NEW! Online quality measurement from Pulsar and case packing from Edson

Included with your course registration are light breakfast snacks and breaks each day.   Lunch and evening receptions on Tuesday and Wednesday.

Limited Seating


Please note:  Course Seating is Limited
In order to provide the greatest benefit from discussions and demonstrations, attendance is limited to 20 people for this course. This seating cap ensures the class can be advantageously divided into smaller groups for the hands-on sessions taking place on the working web pilot line.


16TIS101-BruceJanda2016

Stay Ahead of the Curve!
Instructor and Course Chair, Bruce Janda, wrote an article about tissue converting and the unique opportunities and challenges facing the industry.  

Click here to read "Don't Overlook Tissue Converting." (PDF File)  This article was originally published in TAPPI's Ahead of the Curve newsletter.

 

Learn with Your Peers

This course is ideal for those who want to improve converting plant productivity and its connected relationship to tissue machine lines including Converting Line Operators, Tissue Machine Operators, Process Engineers, Reliability Engineers, Suppliers and Consultants. Attendees should have a basic understanding of tissue manufacturing.

Decades of combined experience are assembled to deepen your knowledge and skills.

16TIS101-BruceJanda2016Bruce W. Janda, Course Chair
Co-founder and Principal of InnovaSpec, LLC

Bruce Janda is serving as chair for this course.  He brings nearly 40 years of experience in the paper and nonwoven industry, specializing in Tissue and Towel Processes and Products. 

Bruce held positions in the tissue industry at Georgia-Pacific, Kimberly-Clark and others with roles in Product Development, Engineering, and Manufacturing.  He worked on the supplier side at AstenJohnson as the Product Manager for TAD and Forming Fabrics in addition to leading serving as the North American Product Business Leader and Global Innovation Leader for Forming.

Bruce has extensive applications experience on World Class, high speed Tissue and TAD machines in North America and Europe both as a producer and supplier.  He had the opportunity to participate in three new tissue machine projects as process design leader, construction supervisor, and checkout/start up leader. 

Bruce holds a BS in Chemical Engineering from Michigan Technological University, MBA from University of Wisconsin - Oshkosh, Executive Scholar Certificate from the Kellogg School of Northwestern University, and Lean Sigma Black Belt Certification from AstenJohnson.  He holds 15 US patents and 3 pending patents, all related to tissue and papermaking.  One of his key product development projects was leadership of the eMotion® electronic towel dispenser and TAD towel from concept through manufacturing and commercialization.  This now represents a $1 billion/year sales brand for Georgia-Pacific.

Instructor - Tissue 202 Scott HansenScott Hansen, Course Co-Chair
Technical Service Manager, Fabio Perini North America

Scott has over 30 years of experience in the tissue and non-woven converting field.  He spent over 12 years with a multinational converter working on converting projects worldwide.  Scott has over 15 years with Fabio Perini North America as a service technician, trainer, supervisor and department manager.

 

TIS 202 InstructorRichard Baren
Senior Service Engineer, Perini Packaging/Casmatic, Green Bay, WI

Richard has more than 16 years with Perini and has worked extensively in North America and also internationally. He has a bachelor's degree in Electrical Engineering from the Milwaukee School of Engineering.

While at PCMC, Richard traveled extensively selling PCMC's complete range of equipment for tissue and disposables production. In 1995, he moved into a sales management role in the adhesive equipment sector working nearly 20 years with Nordson Corporation.  Retiring from Nordson in March of 2015, Richard was pulled back into the tissue industry by Osprey Corporation, a leading supplier in the process air handling industry.

Richard is a business leader with years of capital equipment sales experience managing strategic accounts, and successfully executing international opportunities from concept to multi-million-dollar sales and/or operations. Along the way, he also built and led highly effective sales teams that drove double-digit revenue, market, and profit growth for private and multinational organizations, utilizing strategic planning and business planning skills. Richard's deep understanding of capital equipment, and production challenges will benefit both Osprey Corporation and the industry it serves.

16TIS202 Instructor - BryskiJim Bryski
Engineer Fellow/Hygiene Specialist, Henkel, Bridgewater, New Jersey

Jim Bryski has spent 38 years in the industrial adhesive industry involved in a wide variety of technical tasks and chemistries.  These include product development, technical service to customers, pilot plant and manufacturing support and sales support for a variety of industrial adhesive markets, such as container labeling, paper converting, pressure sensitives, wood and the tissue/towel converting industry.

Jim focused 30 of those years servicing the tissue and towel industry with focus and specialization in this market alone for the past 10 years.  All of these have been with Henkel and Henkel acquired companies.

Jim earned his degree from Rutgers University, New Brunswick, NJ (AB Chemistry) and continued graduate studies at New Jersey Institute of Technology.

16TIS202 Instructor - KuntzDean Kuntz
Pilot Line and Embossing Technology Manager, Fabio Perini, America

Dean has over a 30-year career with Perini America in Customer Service. His past responsibilities have included development of the Spares and Service Departments, including 28 years of direct involvement with embossing rolls for tissue and towel products.  

In 2015 Perini America expanded its customer support by offering a Pilot Line, capable of simulating high speed production. This opportunity in conjunction with pattern design and production capabilities of Engraving Solutions provided an opportunity to combined Dean's past experience and assist customers with product development and testing.

16TIS202 Instructor - DaughertyJoe Daugherty
Tissue Product Specialist, TKM

Joe started his industrial career with machine builder Hanchett Manufacture a division of Mid-West Abrasives where he gained extensive knowledge in grinding dynamics and abrasive applications.  It is this knowledge that he brings to the tissue paper industry applying it to the log saw blade sharpening process. 

Joe joined TKM after a 25-year association with Alliance Knife Inc., having served as Vice President and Sales Manager. Since coming to TKM, Joe has travel extensively applying his mechanical and grinding knowledge to help reinvent how log saw blade sharpening is viewed.  He has spent the last several years evaluating and testing CBN grinding wheel formulations and geometry helping to bring new ideas to a very old process.  

Joe holds degrees in Mechanical Drafting and Design from Pitt Technical Institute along with a Bachelors of Business Administration and Associates in Child Psychology from Kent State University.  Joe has serviced the industrial knife industry for 34 years and has extensive experience in cutting materials ranging from diamond steel plate to poultry.

tIS 202 Instructor KlausRick Klaus
Technical Sales, Osprey Corporation

Rick was born in Green Bay, WI and has worked more than 35 years in the tissue and nonwoven disposables market as a sales and management professional. He started his education in the tissue market as a production employee at the former Fort Howard Paper Company in 1972, prior to his service in the US Navy. After leaving the service he began his career working 17 years with Paper Converting Machine Company (PCMC) in Green Bay, Wisconsin where he pursued his BS in business, graduating from Lakeland College in 1986.

While at PCMC, Rick traveled extensively selling PCMC's complete range of equipment for tissue and disposables production. In 1995, Rick moved into a sales management role in the adhesive equipment sector working nearly 20 years with Nordson Corporation.  Retiring from Nordson in March of 2015, Rick was pulled back into the tissue industry by Osprey Corporation, a leading supplier in the process air handling industry.

Rick is a business leader with years of capital equipment sales experience managing strategic accounts, and successfully executing international opportunities from concept to multi-million-dollar sales and/or operations. Along the way, he also built and led highly effective sales teams that drove double-digit revenue, market, and profit growth for private and multinational organizations, utilizing strategic planning and business planning skills. Rick's deep understanding of capital equipment and production challenges will benefit both Osprey Corporation and the industry it serves.

TIS202 Instructor - CapasiniMassimo Capisani
V.P. Sales & Operation, PULSAR America Inc.

Massimo Capisani earned a degree in Commercial Technique and Engineering in 1993.  After graduation, Massimo worked as a specialized technical engineer at Inver S.p.A., an Italian company leader in the production of industrial paints, prior to joining Pulsar Italy in 2002, in the position of Technical Service and Software Engineer where he was promoted within two years to Technical Service Manager.

In 2005, he entered the role of Executive Assistant Director of Technical Service until 2008 when he became Executive Director of the General Operations of the Technical Service Department for the UK and North American market.  In August 2013, he moved to Wisconsin USA, as Vice President of Pulsar America Inc., caring about the start of the new subsidiary of Pulsar in the US.

 



 

 

What Past Participants Say

I liked having "the ability to ask a bunch of questions for the instructors and their openness to answer." -D. Ferrato, SCA

Earn 1.65 CEUs for attending this course!

2019 Course Schedule
TAPPI Tissue 202 - Converting Operations Course

Begins:       Tuesday, May 14 at 8:00 am
Concludes:  Thursday, May 16 at 11:30 am

Notes:

  • Two tracks “A/B” are planned for some sections of the Course Schedule to give attendees more hands-on interaction with equipment.  This course offers workshop sessions in the pilot plant.
  • TAPPI will provide a course notebook containing the content presented.
  • No special technology is required, however you are welcome to bring a laptop or tablet to view the materials in color.
  • TAPPI provides Continuing Education Credits (CEUs) for this course. Course completion requirements are attendance and active participation in 80% of the scheduled sessions and completion of the course evaluation.
  • Course attire is business casual.  Your comfort is important.  Nice jeans are acceptable. Please wear closed shoes as we will be inside a plant.

TUESDAY, MAY 14

8:00 - 8:30 am
Course Introduction and Expectations


8:30 - 10:15 am
Tissue Basics

10:15 - 10:45 am
Converting Line Layout

10:45 - 11:00 am
Break

11:00 - 11:30 am
Surface Winding History

11:30 am - 12:30 pm
Tension Control and Web Handling

12:30 - 1:15 pm
Lunch

1:15 - 2:15 pm
Winding Principals

Attendees will be split into two groups (A and B) for Lab 1

2:15 - 3:15 pm
Group A - Dust Session
Group B - Lab 1B - Converting Web Pilot Line

3:15 - 3:30 pm
Break

3:30 - 4:30 pm
Group A - Lab 1A - Converting Web Pilot Line
Group B - Dust Session

4:30 pm
Wrap Up and Review

WEDNESDAY, MAY 15

8:00 - 8:15 am
Agenda Review

8:15 - 8:30 am
Machine Safety

8:30 - 9:45 am
Ply Bonding Methods

Attendees will be split into two groups (A and B) for Lab 2

9:45 - 11:00 am
Group A - Embossing
Group B - Pilot Line TAD

11:00 - 11:15 am
Break

11:15 am - 12:30 pm
Group A - Pilot Line TAD
Group B - Embossing

12:30 - 1:15 pm
Lunch

1:15 - 2:00 pm
Glue

2:15 - 3:15 pm
Group A - Safety Walk
Group B - Blades

3:15 - 3:30 pm
Break

3:30 - 4:30 pm
Group A - Blades
Group B - Safety Walk

4:30 pm
Wrap Up and Review

THURSDAY, MAY 16

8:00 - 8:15 am
Agenda Review

8:15 - 9:15 am
Packaging Overview

9:15 - 10:00 am
Group A - Constellation Demo
Group B - Wrapper Demo

10:00 - 10:15 am
Break

10:15 - 11:15 am
Smaller Group Demos

11:15 - 11:45 am
Wrap Up and Review

11:45 am - 12:00 pm
Evaluations

What Past Participants Say

This course "covered majority of the aspects of winders from raw material to finished product." - C. Abernathy, SCA

Register by Monday, April 15 for the greatest savings.

Three ways to save:

  1. Join TAPPI ButtonJoin TAPPI! TAPPI members can enjoy discounted rates for this course.  If you're not already a member, Join Us!
  2. Be the early-bird. Discounts are available for those who register before Monday, April 15, 2019.
  3. Bring the team.  Group rates are offered for three or more people from the same location.

2019 Course Registration Rates

Before April 15, 2019After April 15, 2019

TAPPI Member
$1,160$1,380

Join or Renew and Save
$1,340$1,555

Young Professional under 30 Join or Renew and Save
$1,280$1,500

Non-Member of TAPPI
$1,480$1,695
   

Group Meeting Registration
  
(These rates are per person and apply to 3 or more people from same location.)  

TAPPI Member
$1,055 $1,270

Join or Renew and Save
$1,240$1,450

Young Professional under 30 Join or Renew and Save
$1,180$1,380

Non-Members of TAPPI
$1,375$1,480

 


2019 Payment Policy

TAPPI requires that all registration fees are paid in full prior to the start of the course. Attendees paying by check will be registered for the course only after the payment has been received.

Cancellation Policy

If you find that you have to cancel, your full registration fee will be refunded if TAPPI's Registration Department receives written notification (fax acceptable at  +1-770-209-7206) by April 15, 2019.  

Please note:  A 50% refund will be issued for all written cancellations made after April 15, 2019, but no later than five (5) business days prior to the start of the course, May 7, 2019.  Understandably, after May 7, 2019, no refunds can be issued.  Substitutions, however, will be accepted any time without a penalty.
          
Refund Policy

100% - Cancellation received by April 15, 2019.
50% -  Cancellations received after April 15, 2019, and no later than May 7, 2019.
NO REFUND - Cancellations received after May 7, 2019.  


Attendance Justification Toolkit
We understand it can be challenging to ask for approval to attend TAPPI training events, so we've created a Justification/Approval Toolkit to assist you in making a strong case for the investment.

We encourage you to review the materials below and let these help you communicate the value of what attending the Tissue 202: Converting Operations Course can provide when approaching your manager for approval.

Before the Event:  Prepare your justification.
It's important for you to communicate, and for your manager or supervisor to understand, that attending a TAPPI  course is a strategic investment in your training and development, and a cost-effective way to help you do your job better.  You'll meet others who face the same day-to-day challenges, meet face to face with technical experts and gain an advantage in the industry from the influx of new ideas, innovations and solutions.

The materials below will help you organize the information that will provide the summary of course instruction, associated costs and value that your organization will gain from this training.

After the Event:  Follow-up.
After you return from the course, complete and submit a report to summarize your experience and key takeaways.  They'll remember the extra effort!

Your preparation will help you earn the greatest benefit from TAPPI training!  In many cases, the work you put in beforehand can also help you determine what information that you want or need to learn from the experts who will assemble to lead this instruction.  The interaction with your manager or supervisor can be a productive process to go over some of the challenges that your organization would like to tackle.

 

 

What Past Participants Say

"Embossing, winding, roll forming. Everything was presented well. I enjoyed everything."

Training Venue
Fabio Perini North America

3060 South Ridge Road
Green Bay, WI, 54304, USA

Course Dates
May 14-16, 2019

Hotel ImageHOTELS NEARBY

Country Inn Hotel
www.countryinns.com

Phone:  920-336-6600
2945 Allied Street
Green Bay, WI 54304

Hilton Garden Inn
www.gardeninn.hilton.com

Phone:  920-405-0400
1015 Lombardi Avenue
Green Bay, WI 54304

Radisson Hotel
www.radisson.com

Phone:  920-494-7300
2040 Airport Drive
Green Bay, WI 54313

Aloft Hotel
www.aloftgreenbay.com

Phone: 920-884-0800
465 Pilgrim Way
Green Bay, WI 54304

Springhill Suites
www.marriott.com

Phone:  920-569-8500
1011 Tony Canadeo Run
Green Bay, WI 54304

Airplane ImageAIR TRAVEL

Austin Straubel International Airport
Green Bay, WI
http://www.flygrb.com/

Appleton International Airport
Appelton, WI
http://atwairport.com/
Note:  The commute from Appelton to Green Bay is about a 40-minute drive.

AvisCAR TRAVEL

Avis Car Rental

http://www.avis.com

Phone: 1-800-831-8000
Avis offers special discounts off regular rates for participants. Refer to code AWD: #U226600.

 

Several titles of interest to you have been discounted for attendees of this course!

TAPPI Press LogoTAPPI PRESS PUBLICATIONS

TAPPI PRESS is offering these publications at a special course rate for attendees of this course. Order any of these publications as you complete your registration to save on shipping.

Winding Machines: Mechanics and MeasurementsWinding Machines: Mechanics and Measurements
Authors:  Dr. David Roisum and Dr. J. K. Good
Item Code:  0102B068
Course Price: $150
Member Price: $175
List Price: $229

MPP-CDROM SeriesTowel and Tissue Papermaking CD-ROM
Towel and Tissue Papermaking
is the last of the 15 CDs in the Making Pulp and Making Paper CD Series. Through this highly interactive, self-paced CD participants learn towel and tissue papermaking terms, concepts, and processes.
Item Code:  MPP-15
Course price: $75
Member Price:  $78
List Price:  $119

Flash Drive2014 PaperCon Proceedings: Tissue Forum - Flash Drive
PaperCon 2014 was held in Nashville, TN. The 2014 Conference had the strongest peer-reviewed program ever with a focus titled, “In Tune for Sustainability, Agility and Profitability.”
Item Code: PAPERCD-14
PaperCon 2014 Logo ImageCourse Price:  $69

Member Price:  $74
List Price:  $111

2016 PaperCon Proceedings: Tissue Forum - Flash Drive
PaperCon 2016 was held in Nashville, TN. The 2014 Conference had the strongest peer-reviewed program ever with a focus titled, “In Tune for Sustainability, Agility and Profitability.”
Item Code: PAPERCD-16
PaperCon 2016 LogoCourse Price:  $69

Member Price:  $74
List Price:  $111 

Mechanics of Rollers, TheMechanics of Rollers, The
The Mechanics of Rollers combines the science of web handling with the application of rollers. This unique book covers design, application, and maintenance for rollers of all sizes, shapes, and webs.
Item Code:  0101R255
Course Price:  $65
Member Price:  $75
List Price:  $112

Winders, The Complete Guide for Paper Mills and ConvertersWinders: The Complete Guide for Paper Mills and Converters
This comprehensive book serves as a complete winder training, applications, and product buying guide. This helpful text shows readers how to analyze, select, implement, and improve a winding operation.
Item Code: 0101R274
Course Price:  $55
Member Price:  $64
List Price:  $96

Guidelines for the Safe Operation of Yankee DryersGuidelines for the Safe Operation of Yankee Dryers, 2nd Edition
This report provides suggested guidelines to aid in the safe operation and management of Yankee dryers. A project of the Maintenance and Mechanical Engineering Committee of TAPPI's Engineering Division, these guidelines are intended to satisfy existing ASME Codes and most jurisdictional requirements.
Item Code:  0101R244
Course Price:  $20
Member Price:  $24
List Price: $36

Guidelines for the Safe Operation of Steam Heated DryersGuidelines for the Safe Operations of Steam Heated Paper Machine Dryers
The Steam Heated Dryer Subcommittee of the TAPPI Engineering Division's Maintenance and Mechanical Engineering Committee prepared this report. The report includes details on dryer construction, operation, and safety guidelines.
Item Code: 0101R250
Course Price: $30
Member Price:  $37
List Price:   $54

Handbook of Pulp & Paper Technologists
The Smook Book - Fourth EditionThe Handbook For Pulp and Paper Technologists (The SMOOK Book), is by far the best-selling text to introduce the entire technology of pulp and paper manufacture. The major objective of the fourth edition was to produce a readable, up-to-date, comprehensive textbook.
Item Code:  0202SMOOK4
Course Price:  $90
Member Price: $95
List Price: $123

Paper Machine Clothing, Second Edition - NEW!
Paper Machine Clothing BookPaper Machine Clothing gives an introduction to pulp and papermaking technology and then covers the main processes of forming, pressing, and drying in detail. Design, manufacturing, testing, application, and service of paper machine fabrics for each machine section are explained in detail.
Item Code:  PMC2
Course Price: TBD
Members - $195
Non-members:  $215

 

Learn with Your Peers

This course is ideal for those who want to improve converting plant productivity and its connected relationship to tissue machine lines including Converting Line Operators, Tissue Machine Operators, Process Engineers, Reliability Engineers, Suppliers and Consultants. Attendees should have a basic understanding of tissue manufacturing.

Introduction to Pulp and Paper Technology Course

Monday, January 7, 2019

This training event is among the highest rated of all TAPPI courses! Offers introductory- and intermediate-level content covering technology, including “what” happens, and “why” things happen.  This course provides the foundation for learning advanced topics more quickly. Learn from one of the most well-known and enthusiastic instructors, Dr. Michael Kocurek.

Learn More

Tissue 101: Properties and Processes Course

Wednesday, November 7, 2018

This introductory course increases understanding of tissue performance properties and manufacturing. It is designed for participants who desire a comprehensive overview of the tissue manufacturing process and the effect of processes on product performance properties.

Learn More

Tissue 202: Converting Operations

Tuesday, May 14, 2019

This training explores the converting processes of rolled products and how the quality and variability of tissue parent jumbo reels and soft rolls impact the runnability of these complex lines.

Learn More