Tissue Converting System Analysis & Simulation Course

Tissue Converting System Analysis & Simulation

Peachtree Corners (Greater Atlanta), GA, USA
Thursday, November 9, 2017

This course is intended to teach attendees the factors affecting productivity of a tissue converting line to help optimize layouts and debottleneck existing lines.

A One-Day Workshop Series for Anyone in Converting Operations!

TAPPI is excited to partner with Pulsar in delivering a series of one-day workshops designed to help those working with tissue converting lines improve operations.

The TAPPI Tissue 203 - Converting System Analysis & Simulation Workshop is designed to help operators optimize layouts and minimize bottlenecks with the use of a newly developed Plant Layout Simulator (PLS) calculation software created by Pulsar.

Tissue PLSCourse instructors will use Pulsar's application, called TISSUEPLS to model various situations and demonstrate visually the impact on productivity.  You'll be taught in this workshop how to leverage the easy-to-use PLS tool for your operations, how to input your own data and define layouts, and then analyze your converting lines.

Participants will also benefit from a limited 30-day license for this simulation software, which can be useful in marketing and in production to check existing lines and define potential new products.

Click here for a 2-minute video to see what TISSUE PLS is designed to do!


In this workshop, you will learn how to:

  • Apply the continuity principle to converting line analysis
  • Identify tissue converting system bottlenecks and how they move with changes to equipment capabilities and tissue product design (equal versus proportional speeds)
  • Understand the benefits of line speed tuning/harmonization and how to calculate speed balances
  • Utilize process simulation and modeling, and how to apply the technology to understand and improve converting operations
  • Pinpoint typical converting benchmarks on your equipment
  • Understand the application of automatic quality systems in the converting line
=================== WORKSHOP TABLE

The one-day, hands-on workshops will be held at different locations throughout 2017:

 Workshop Date Location Early-Bird Savings Deadline
 February 21  Green Bay, Wisconsin January 21
 April 4 Raleigh, North Carolina March 4
 June 6 Portland, Oregon May 6
 September 28 Paramus, New Jersey August 28
 November 14 New Orleans, Louisiana October 14

 Each workshop is planned from 8:00 a.m. to 5:00 p.m.


This workshop is ideal for:

  • Converting Line Superintendents
  • Converting Leaders
  • Converting Process Engineers
  • Design Engineers
  • Suppliers
  • Tissue Planners
  • Product Marketing Personnel

This PLS software requires only simple mathematic calculations.  No other pre-requisite for participation is required.

Pulsar Logo

Pulsar was founded in 1989 and is based in Castelmaggiore, in northern Italy, near the center of what has been called the "packaging valley" of Europe.  Pulsar's activities are the engineering, production and creation of "movimentation" and transport solutions for the packaging, tissue and automation industries.  Pulsar has built more than 100 systems and eight complete plants for major tissue manufacturers.  The company's continued work on the improvement of production line management has led to the creation of hardware and software combinations to optimize machinery and operations.



16TIS101-BruceJanda2016Bruce Janda, Course Chair
Bruce Janda is the co-founder and principal of InnovaSpec, LLC and is serving as the chair for this course.  He brings 40 years of experience in the Paper and Nonwoven industry, specializing in Tissue and Towel Processes and Products.  Bruce held positions in the Tissue industry at Georgia-Pacific, Kimberly-Clark and others with roles in Product Development, Engineering, and Manufacturing.  He worked on the supplier side at AstenJohnson as the Product Manager for TAD and Forming Fabrics in addition to leading serving as the North American Product Business Leader and Global Innovation Leader for Forming.

Bruce has extensive applications experience on World Class, high speed Tissue and TAD machines in North America and Europe both as a producer and supplier.  He had the opportunity to participate in three new tissue machine projects as process design leader, construction supervisor, and checkout/start up leader.  Bruce has a BS in Chemical Engineering from Michigan Technological University, MBA from University of Wisconsin - Oshkosh, Executive Scholar Certificate from the Kellogg School of Northwestern University, and Lean Sigma Black Belt Certification from AstenJohnson.  He has 17 US patents issued and 1 pending, all related to Tissue and papermaking.  One of his key product development projects was leadership of the eMotion® electronic towel dispenser and TAD towel from concept through manufacturing and commercialization.  This now represents a $1 billion/year sales brand for Georgia-Pacific.

Tissue 203 Instructor - MoriniPaolo Morini, Pulsar
Paolo Morini graduated in Mechanical Engineering in 1983 at Alma Mater Bologna University. Since 1983, he has been working as design and development engineer in the automation and robotics industry. During his career, Paolo held roles in the Automation Division for Cefla Spa, where he designed special plants for automated assembly of parts/assemblies by mean of standard mechanical automation and robotics setup. Since 1991, as self-employed professional, he held positions in Engineering Departments and elaborate calculation system for assembly station for automotive components for FIAT and Marelli Autotronic.

Since 1990, he collaborate with Pulsar in the Engineering Department as Special Project Manager, elaborating tailor-made projects and prototypes. On behalf of Pulsar, he followed many different projects within the tissue industry, he elaborated calculation system for bevel gear unit, designed the screw jacks and fast bag-filler MBU30, developed the mathematical model on which Pulsar Harmonizer is based on, the mathematical model of the PLS web, analysis of simulation software. Furthermore, Paolo is the team leader of the simulating system and inspecting machines projects. Additionally, he is the official trainer for employees and customers for the previously mentioned topics.

Daniel Egoavil, Pulsar
Daniel Egoavil serves as a Special Project Developer for Pulsar.  He graduated in Engineering-Computer and Automation with focus on Automation Systems at Ferrara University. He completed a five-months internship program in Design and Development of Home and Building Automation System, which consisted of design and development of an interface between KNX System and PLC Logo Siemens, developed with Visual Basic Express. Furthermore, he completed a seven-months internship program in Wind Energy Fault Analyst, which consisted in studying and developing the analysis of the dynamic operation of a wind farm in Oland, collecting data in Matlab for the subsequent development of a diagnosis of faults. Later, Daniel, as Local Committee President of AIESEC Italia, led the Local Committee, together with an executive board of three talented individuals, to an alignment with global and national directions, bringing health to the association's finances. As a post-doc researcher for Perini Spa, he focused on fault diagnosis and fault tolerant control in mechatronic machines. 


Register by Feb. 1 for savings on the Feb. 21 event.

The TAPPI Tissue 203 - Converting System Analysis and Simulation Workshop is offered in partnership with TAPPI. TAPPI members can benefit from reduced rates for this training.  If you're not already member, join us!

Please note:  TAPPI is offering an extended savings period for the first Tissue 203 Course through February 1!
Register by February 1 to receive the savings and group rates for the February 21 course in Green Bay, WI.

Registration Rates

  30 Days Prior After 30 Days Prior Onsite
 TAPPI Member $650  $695  $695 
 Join or Renew and Save  $824 $869  $869 
 Young Professional under 30
(Join or Renew and Save) 
 $769  $814  $814 
Non Member  $1,150  $1,195  $1,195
 Group Meeting Registration
(3+ people from the same location)
 TAPPI Member $600  $645  $645 
 Join or Renew and Save $774   $819  $819 
 Young Professional under 30
 (Join or Renew and Save) 
 $719  $764  $764 
 Non Member  $1,100 $1,145  $1,145 


Refund Policy
100% - Cancellation received 30 Days Prior to the date of the course.
50% -  Cancellations received after 30 Days Prior and no later than 30 Days Prior to the date of the course.  
NO REFUND- Cancellations received after the 5 Days Prior date.

Tissue 203 - Proposed Course Schedule 

 8:00 - 9:00 amConverting Line Continuity
 9:00 - 10:00 amConveyor System Speed Principals and Line Harmonization
 10:00 - 10:15 am15-Minute Break 
 10:15 - 11:15 amProduct Accumulator 
 11:15 - 11:45 am Converting Line Bottlenecks 
 11:45 am - 12:15 pm30-Minute Lunch
 12:15 - 1:15 pmConverting Line Simulators 
 1:15 - 2:15 pmSimulation Applications 
 2:15 - 2:30 pm 15-Minute Break 
 2:30 - 3:30 pmTypical Converting Equipment Benchmarks 
 3:30 - 4:00 pm Quality Systems Applications 
 4:00 - 5:00 pm Simulation of Real Problems 
 5:00 pm Adjournment 

The training location for the February 21 workshop will be held at:

Pulsar LogoPulsar Headquarters
975 Parkview Road, Unit 15
Green Bay, Wisconsin  54304  USA



TAPPI is pleased to offer registrants of this course discounts to several publications from the TAPPI PRESS bookstore.  

You can place an order for any of these publications as you register and pick them up at the course location to save on shipping!

Winding Machines: Mechanics and Measurements
Product Code:  0102B068
Course Price: $150       •        List Price:  $229

Winders: The Complete Guide for Paper Mills and Converters
Product Code:  0101R274
Course Price: $60       •        List Price:  $90

Towel and Tissue Papermaking CD
Product Code:  MPP-15 
Course Price:  $75        •        List Price:  $119

Mechanics of Rollers, The
Product Code:  0101R255
Course Price:  $70        •        List Price:   $112

Guidelines for the Safe Operation of Yankee Dryers, Second Edition
Product Code:  0101R244 
Course Price: $20        •        List Price: $36

Guidelines for the Safe Operation of Steam Heated Paper Machine Dryers
Product Code:  0101R250
Course Price: $30        •        List Price: $54


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