Introduction to Kraft Pulping and Bleaching Course

Introduction to Kraft Pulping and Bleaching Course

Peachtree Corners (Metro Atlanta) GA, USA
Tuesday, August 13, 2019

This introductory to intermediate-level course will help you expand your overall understanding of kraft pulp mill operations and broaden your awareness of how one part of the process affects other operations.  With this knowledge, you'll be better equipped to troubleshoot quality problems and feel more confident in your interactions among process engineers and operators.

August 13-15, 2019

What will this course help you do?

  • Expand your overall understanding of kraft mill operations.
  • Broaden awareness of how one part of the process affects other operations.
  • Demonstrate the affect of process variables on kraft pulp quality.
  • Build confidence for effective interaction among new and experienced engineers and operators.
  • Lay the initial foundation for you to troubleshoot product and process problems.

For suppliers and others at the mill, this course will help you:

  • Understand product performance and pulp quality by knowing the differences in wood and fiber variations.
  • Lay the foundation for troubleshooting, optimization and control by better understanding "why things happen" in pulping and processing - the variables affecting pulp quality.

In helping you learn these outcomes and more, Course Chair, Dr. Michael Kocurek, shares his collection of more than 800 visuals during the Course Schedule, which you'll have for review later at the mill. 

IKPBC content pie chartThis is the most comprehensive course on Kraft Pulping and Bleaching taught in a two day format in the industry!

Introductory-Level Content (70%)
The curriculum will cover “what happens,” including:

  1. Vocabulary and Overview of Pulp Processes and Technology
  2. Raw Materials - Wood and Chip Properties and Effects on Pulping
  3. Equipment Overviews and Descriptions
  4. Pulp Properties and Tests
  5. Preparation of White Liquor in Chemical Recovery
  6. Effects of Pulping on Pulp Properties
  7. Effect of One Part of the Pulp Mill on Other Parts
  8. Brown Stock Washing, Screening and Cleaning
  9. Bleaching Fundamentals and Technology
  10. Tall Oil, Turpentine and Lignin Recovery
  11. Trends in Pulping, Bleaching and Washing
  12. Bio-Refinery, Lignocellulose and Nanomaterials Overview
  13. Environmental Control Overview

Intermediate-Level Content (30%)
The curriculum also includes discussions on: 

  1. What Happens in the Digesters - Lignin, Cellulose, Hemicellulose Reactions
  2. Pulping, Pulp Processing and Bleaching Variables, “Why Things Happen”
  3. Pulp Yield Increase Strategies and Developments

These topics provide the foundations for future learning of more advanced topics at the mill, such as optimization and troubleshooting, which are mill-specific.    

Course Learning Objectives:

Kraft Pulping and Processing

  • Become familiar with pulping and bleaching terminology
  • Increase knowledge of the most common pulp properties/tests
  • Understand wood fiber and wood and chip preparation
  • Learn the major types of equipment (Batch & Continuous Digesters) used in kraft pulping
  • Gain an overview perspective of the primary operations and reactions that occur in the digesters between wood and pulping chemicals
  • List several major pulping variables and gain an overview of major kraft pulping trends
  • Understand pulp processing (washing, screening, cleaning) and by-product recovery basics

Bleaching

  • Increase understanding of the bleaching sequences, variables, and bleaching reactions

Environmental

  • Build greater awareness of pulp mill environmental challenges

Pre-Course Survey
In order to build the best foundation for more advanced topics that are most important to you, Dr. Kocurek conducts a pre-course survey to determine:

  • What are your specific learning objectives and what would you like to take away?
  • What is a specific technology related “hot topic” for your mill or company?
  • What process related troubleshooting topic would you like to see discussed as a basic level case study?

Your answers will contribute to some customization, within the scope and available time, to increase the value of the course.

Who Should Attend
The TAPPI Introduction to Kraft Pulping and Bleaching course is ideal for anyone new to the kraft pulping process, particularly process engineers and operators.

For new employees and those moving to new positions... 
The overall objective is to educate and train these employees more rapidly, and prepare them for more advanced topics.

For more experienced people...
This course fills gaps in technical knowledge.

Take Note!


Earn CEUs!

IACET LogoTAPPI awards 1.3 Continuing Education Credits (CEUs) for completion of this course.

TAPPI's Professional Development department has been accredited as an Accredited Provider by the International Association for Continuing Education and Training (IACET). In obtaining this accreditation, TAPPI has demonstrated that it complies with the ANSI/IACET Standard which is recognized internationally as a standard of good practice. As a result of the Accredited Provider status, TAPPI is authorized to offer IACET CEUs for programs that qualify under the ANSI/IACET Standard.

Learn with Your Peers

This course is ideal for anyone new to the industry, especially process engineers and operators. For those with more experience, this course helps fill gaps in technical knowledge.

This course is ideal for anyone new to the kraft pulping process, particularly process engineers and operators.

PROPOSED COURSE SCHEDULE

Tuesday, August 14
8:00 - 8:30

Course Overview and Learning Objectives
Introductions

8:30 - 9:30
Wood and Fiber Raw Materials

  • Hardwoods and Softwoods
  • Wood Properties
  • Fiber Properties

9:30 - 10:30
Preparation of Wood & Chips for Pulping

  • Debarking
  • Chipping
  • Screening
  • Storage and Recovery
  • Chip Quality

10:30 - 12:00
Preparation of White Liquor

  • Chemical Terminology
  • Chemical Tests
  • Chemical Recovery Cycle

12:00 - 12:45      LUNCH

12:45 - 1:30
Overview of Kraft Pulping

  • Terminology
  • Pulp Properties and Tests

1:30 - 2:30
Kraft Digesters and Technology

  • Batch
  • Continuous

2:30 - 3:30
Kraft Pulping Chemical Reactions

  • Delignification
  • Cellulose
  • Hemicelluloses
  • Extractives

3:30 - 4:30
Kraft Pulping Variables and Effects on Properties

  • AA, EA
  • H Factor
  • Pulp Quality for Different Grades

4:30 - 5:15
Trends in Kraft Pulping

  • Displacement Cooking
  • MCC Cooking
  • Lo-Solids
  • Isothermal
  • AQ
  • Polysulfide

5:15   Adjournment

Note: For participants who desire additional depth and/or introductory review, Professor Kocurek will be available until 6:00 PM.

Wednesday, August 15

7:45 - 8:00
Q&A and Discussion of Day One Topics

8:00 - 8:30
Pulp Processing Overview

  • Oxygen Delignification
  • Fiberizing
  • Washing
  • Screening and Cleaning  

8:30 - 9:30
Brown Stock Washing

  • Displacement
  • Diffusion
  • Equipment
  • Washing Variables

9:30 - 10:30
Screening & Cleaning

10:30 - 11:30
Overview of Bleaching

  • Sequences
  • History
  • ECF and TCF

11:30 - 12:00
Chlorine Dioxide Bleaching

  • Equipment
  • Variables
  • Reactions

12:00 - 12:45      LUNCH

12:45 - 1:30
Chlorine Dioxide Bleaching (Continued)

  • Equipment
  • Variables
  • Reactions

1:30 - 2:00
Caustic Extraction

  • E, EO, EP
  • Variables

2:00 - 3:00
Oxygen Delignification

  • Equipment
  • Variables
  • Reactions

3:00 - 3:15
Other Bleaching Sequences and Trends in Bleaching

  • Ozone
  • Enzymatic
  • Other

3:15 - 3:45
Pulp Mill Environmental Review

3:45 - 4:30
Pulp Mill Biorefinery

4:30  Adjournment

Note:  For participants with later departures, Professor Kocurek will be available for further Q&A and discussion.



Introductory  Level Content (70%)
This course offers introductory-level content that includes:

  1. Equipment  & Terminology
  2. All major Pulp Mill Fiber Line Processes
  3. Pulp Quality Properties & Tests
  4. Effects of Processes on Product Quality
  5. Effect of one part of the pulp mill on other parts

Intermediate Level  Content (30%)
This curriculum covers various process variables, the “why things happen,” and will provide a foundation for the advanced-level topics below.
 
Advanced Level  Content (0%) 
This course does not cover training topics, such as equipment design, operations in depth, maintenance, process control, or mill-specific topics, such as optimization and troubleshooting.

What Your Peers Said

"I now understand terms, can relate to the data and know what questions to ask. I really enjoyed this course and learned alot!" ~Mollie E. Process Engineer, Resolute FP

Dr. Michael Kocurek shares more than 40 years experience.


Dr. Michael Kocurek
Dr. Kocurek at PlantDr. Kocurek is one of the most recognized and preeminent pulp and paper technology educators in the pulp and paper industry.  He has taught this and other pulp and paper courses for more than 47 years to students, and many thousands of industry personnel, including technical, non-technical, and mill operators.  His instruction has been leveraged for TAPPI, other organizations, and at more than 200 pulp and paper mills.  He most effectively delivers a combination of technical and practical mill process technology knowledge to those who have benefitted from his courses. 

Dr. Kocurek has taught this course, the Introduction to Kraft Pulping and Bleaching, for years utilizing more than 40 years of experience.  He also continues as the sole instructor in the TAPPI Introduction to Pulp and Paper Technology course, which he has taught since 1974.  The TAPPI Kraft Pulping and Bleaching course is an expanded, enhanced version of the kraft mill operations material.

"This is the kind of course that offers a view of the entire puzzle, so to speak, rather than a detailed focus on one or two operations.  There are few if any other courses that combine this field of focus into one," says Kocurek.  “This is an ideal course for anyone who wants to better understand kraft pulping and bleaching operations and processes, pulp grades and products, and what they can do to enhance their own job performance.”

 

What Your Peers Said

"I'm now able to have more educated discussion and compare variables to industry norms. I liked the broadness of coverage with enough detail to gain understanding."

Register before July 13 to save!

TAPPI Logo

Three ways to save:

  1. Be the early-bird. Discounts are available for those who register before Friday, July 13, 2018.
  2. Join TAPPI.  TAPPI members enjoy discounted rates for this course.  Join TAPPI ButtonIf you're not already a member, join us!
  3. Bring the team.  Group rates are offered for three or more people from the same location.

 

  Meeting Registration Before
July 13
   After
July 13
  TAPPI Member$955   $1,055
  Join or Renew and Save $1,305   $1,409
  Young Professionals under 30
Join or Save and Renew 
$1,242

   $1,345

  Non-Member $1,745   $1,855
        
  Group Meeting Registration, Per Person
(3+ people from the same location) 
     
  TAPPI Member$870   $980
  Join or Renew and Save $1,225   $1,335
  Young Professional under 30
Join or Renew and Save 
$1,160

   $1,270

  Non-Member $1,480   $1,590


Cancellation Policy
If you find that you have to cancel, your full registration fee will be refunded if TAPPI's Registration Department receives written notification (fax acceptable at  +1.770.209.7206) by July 13, 2018.

Please note, a 50% refund will be issued for all written cancellations made after July 13, 2018, but no later than five (5) business days prior to the start of the conference, August 7, 2018.  Understandably, after August 7, 2018, no refunds can be issued.  Substitutions, however, will be accepted any time without a penalty.

Refund Summary
100% - Cancellation received by July 13, 2018.
50% -  Cancellations received after July 13, 2018 and no later than August 7, 2018.
NO REFUND- Cancellations received after August 7, 2018.

Payment Policy
TAPPI requires that all registration fees are paid in full prior to the start of the course. 


Justification ToolkitAttendance Justification Toolkit
We understand it can be challenging to ask for approval to attend TAPPI training events, so we've created materials to assist you with the approval process and in making a strong case for the investment.

Before the Event:  Prepare your Justification.
It's important for you to communicate that attending a TAPPI  course is a strategic investment in your training and development, and a cost-effective way to help you do your job better.  You'll meet others who experience the same day-to-day challenges, meet face to face with technical experts and gain an advantage in the industry from the influx of new ideas, innovations and solutions.  The materials below will help you organize the information that will provide the summary of course instruction, associated costs and value that your organization will gain from this training.

After the Event:  Follow-up.
After you return from the course, complete and submit a report to summarize your experience and key takeaways. They'll remember the extra effort.

Your preparation will help you earn the greatest benefit from TAPPI training.  In many cases, the work you put in beforehand can also help you determine what information that you want or need to learn from the experts who will assemble to lead this instruction.  The interaction with your manager or supervisor can be a productive process to go over some of the challenges that your organization would like to tackle.

 

What Your Peers Said

"I have a better overall understanding of the process at my facility now. This course was very informative and interactive." Dotti K., Bleach Area, G-P

Course Dates: August 14-15

Training Venue:
TAPPI Headquarters - Training Room
15 Technology Parkway South, Suite 115
Peachtree Corners, GA 30092

Suggested Hotel Near TAPPI:

Hyatt Place Atlanta/Norcross/Peachtree
5600 Peachtree Parkway
Norcross, GA 30092

Reservations
By Phone: (Be sure to mention the 2018 TAPPI rate of $124 per night.)
Property Direct: 770-416-7655 
Property Toll Free Direct:   800-233-1234

TAPPI Corporate Rate: $124/night

Amenities include:

  • Complimentary parking
  • Complimentary shuttle within five (5) miles of hotel
  • Complimentary Wi-Fi throughout hotel
  • Complimentary local/toll free phone calls
  • Complimentary onsite fitness center
  • Wine, beer & cocktails available for purchase
  • Grab-and-go food and beverages available 24/7
  • Complimentary breakfast buffet includes new AM kitchen skillet breakfast

Directions to the Hyatt Place Hotel

TRAVELING NORTH ON I-85 (from airport)
Take I-85 North to I-285 West
Exit 31-B  from I-285 (Peachtree Industrial Boulevard North)
Follow Peachtree Ind. Blvd. for 5 miles
Take LEFT fork in highway toward Peachtree Parkway/141 North
Hyatt Place is 1.5 miles on your right

MARTA  - FROM AIRPORT
Take the Gold Line from the Atlanta Airport all the way to the Doraville stop, last stop on the gold line.
Call the Hyatt Place front desk (770-416-7655) to arrange a hotel shuttle pick-up from the Doraville Station.



Other Hotels Near TAPPI:

Hilton Atlanta Northeast
5993 Peachtree Industrial Blvd
Norcross, GA 30092

Reservations
Property Direct: +1-770-447-4747 - Press 2
Property Toll Free Direct: 1-800-678-4120
No TAPPI rate.  Please call the hotel directly for the best rate.


Atlanta Marriott Norcross
475 Technology Parkway
Norcross, GA 30092

Reservations
Property Direct: 770-263-8558
Property Toll Free Direct:   800-228-9290
No TAPPI rate.  Please call the hotel directly for the best rate.


 

Taxi Logo

TAXI SERVICE
Cabs from the Atlanta airport cost roughly $65 to $75 one way the trip is 45 
minutes to an hour.


avis 2CAR RENTAL
Rental cars are available at the Atlanta airport. 
Avis Car Reservations and Rentals
Avis offers special discounts off regular rates for participants. To reserve your car, call 1-800-831-8000 and refer to the code AWD: #U226600. 

 

Learn with Your Peers

This course is ideal for anyone new to the industry, especially process engineers and operators. For those with more experience, this course helps fill gaps in technical knowledge.

Order publications as you register to save on shipping.

Discounted with Your Course Registration
Build your skills and expertise with these TAPPI PRESS publications, which are discounted exclusively with your registration for this course.  Select your books at the same time that you complete your online registration to take advantage of this offer.

Kraft Recovery Boilers
By Adams, T.N., Frederick, W.J., Grace, T.M., Hupa, M., Lisa, K., Jones, A.K., Tran, H.

0102B064 Kraft Recovery BoilersThis comprehensive textbook covers recovery boilers in great depth and pulls together information on combustion, safety, emissions, plugging, and corrosion. The book also covers fundamental chemical and mechanical engineering principles that bear directly on black liquor and recovery boilers. It contains information about typical values and the normal range of important variables, plus many example calculations, data tables, and charts of relevant material properties or constants and conversion factors. Written by a team of industry experts, the text includes a great deal of practical information such as simple tests to pinpoint problems, important observations to help understand issues for particular operations, and "rules-of-thumb" that are generally used in the industry. This text was written as a project of AF&PA and published by TAPPI PRESS. 1997. 380 pages, hard cover.

Product Code: 0102B064
Member Price:  $93
List Price: $140
Course Registration Price: $89

Pulp Bleaching: Principals and Practice
By Carlton W. Dence and Douglas W. Reeve

0102B061 Pulp BleachingThis text covers fundamentals and processes from chemical composition of pulp to technology, production, and the environmental impact of bleaching. Designed as a textbook and reference book, Pulp Bleaching: Principles and Practice explains what bleaching is, why pulp is bleached, and how bleaching is done. The book also features discussions on several "hot topics" in pulp bleaching, including elemental chlorine free bleaching, totally chlorine free bleaching, enzyme assisted bleaching, and bleaching of recycled fiber. In addition, the book is key word indexed and each chapter contains extensive references. 1996. 880 pages, hard cover.

Product Code: 0102B061
Member Price:  $124
List Price: $186
Course Registration Price: $120

The Bleaching of Pulp, Fifth Edition
By Alan W. Rudie, Ph.D., and Peter W. Hart, Ph.D.

0101R331 Bleaching of PulpPrevious editions of The Bleaching of Pulp have provided comprehensive information on the technology used to bleach wood pulps. The 5th edition will continue this tradition as the premiere industry text on bleaching technologies but will be more focused on the modern industrial processes with less emphasis on fundamental science. New or more comprehensive sections are included on elemental chlorine free bleaching, enzymes, acid treatments for hexeneuronic acids, control of mineral scale and multi-stage modeling as used to optimize bleaching among multiple stages.

Product Code: 0101R331
Member Price:  $155
List Price: $232
Course Registration Price: $140

Fundamentals of the Kraft Recovery Process
By Jeff Empie

0101R327 Fundamentals of Kraft RecoveryThis book details the chemical engineering fundamentals of the kraft recovery process, including mass and energy balances, thermodynamics, fluid dynamics, phase separations, heat and mass transport phenomena, and reaction kinetics. Each kraft recovery unit operations, including multiple effect evaporation, recovery boiler operations, green liquor processing, causticizing, and white liquor processing is discussed in detail.

Sample problems are posed and detailed solutions are presented. Additional instructive process problems are included at the end of each chapter for analysis and solution by the reader. This book is ideal for senior or graduate level courses for pulp and paper, chemical, and mechanical engineers, as well as a valuable reference resource for practicing pulp mill engineers who want to better understand the kraft recovery process they operate each day.

Product Code: 0101R327
Member Price: $171
List Price: $237
Course Registration Price: $160

Brownstock WashingBrownstock Washing Fundamentals and Practices
Brownstock washing is the heart of kraft pulp mill operation.  Each system needs to be completely understood from a theoretical and fundamental perspective.  This book reviews current state-of-the-art methods for designing and operating brownstock washing systems, including different types of washers and methods for troubleshooting these washer systems.  Current types of instrumentation and process control of washing systems are also highlighted.

Product Code: 0101R348
Member Price: $185
List Price: $241
Course Registration Price: $170


TAPPI PRESSTAPPI PRESS is known around the world as an industry leader for publishing reliable, practical books, reports, conference proceedings and CD-ROM-based training products that help members, students, and other industry professionals enhance their technical knowledge in order to solve technical problems.

Learn with Your Peers

This course is ideal for anyone new to the industry, especially process engineers and operators. For those with more experience, this course helps fill gaps in technical knowledge.

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